Thermal Insulation for Factories: Complete Guide

Why Is Thermal Insulation Critical for Factories?

A factory building is vast, tall, spacious, with various forms of internal heat production. Consequently, the lack of thermal insulation makes it an extremely inefficient consumer of electricity. Here's why:

1. Saving Energy Expenses

If a factory lacks good thermal insulation, then 40 percent of heating or cooling energy is lost through the walls, roof, and floor. Effective thermal insulation reduces this wastage.

2. Increase in Worker Comfort and Safety

High temperatures in factories hinder the efficiency of workers and make them prone to heat stroke or cold illnesses. An insulated factory helps ensure better temperature control within the factory premises and, thus, enhances the comfort level of the employees.

3. Maintenance of Process and Product Quality

Temperature needs to be maintained for many manufacturing procedures. Some examples of such industries include food products, medicines, and electronic components. Inadequate insulation may lead to issues with the quality of goods produced.

4. Lowering of Environmental Impact

Energy consumption in industries leads to an increase in the carbon footprint of the companies. Through proper insulation, factories will minimize their energy consumption and, thus, become less harmful to the environment.

5. Increased Longevity of Structures

Moisture accumulation is a leading factor causing deterioration of the infrastructure of factories. Proper insulation protects the structural integrity of factories.

Types of Thermal Insulation for Factories

Your choice of insulation will be dependent on various parameters of your factory such as its construction, intended use, budget, etc. Below is the list of the most commonly used insulations in industry:

Mineral Wool (Rock Wool / Glass Wool)

One of the most common types of industrial insulation which is both thermally and acoustically efficient. Being resistant to fire, water, and easy to mount, it is a perfect choice for insulating walls, roof, and ceilings.

Expanded Polystyrene Foam (EPS) / Extruded Polystyrene Foam (XPS)

Insulating foam board which is very light and moisture resistant. EPS and XPS are rather inexpensive solutions to insulated floor and cold rooms. XPS is denser and more moisture resistant compared to EPS.

Spray Polyurethane Foam (SPF)

Foam spray creates an air-tight seamless insulation film which adapts to whatever shape it is applied to. It is best suited for insulating odd-shaped objects, rooftops, and those places where conventional boards cannot be applied easily. SPF can offer one of the highest R-values per inch.

PIR / PUR Insulation Boards

These boards offer outstanding thermal performance at minimum thickness. Thus, being compact, PIR and PUR panels can be successfully utilized in spaces-restricted factories.

Reflective / Foil Insulation

Reflective or foil-based insulation reflects radiant energy away instead of absorbing it. This kind of insulation works best in a hot environment or in areas exposed to direct sunlight.

Aerogel Insulation

A top-notch type of insulation that provides extremely good thermal properties in extremely thin layers. This type of insulation is used when space is very limited and performance needs to be maximized.

Key Areas to Insulate in a Factory

A good insulation plan for a factory would include covering all forms of heat flow:

Roof/Ceiling

The roof is the greatest source of heat flow in the majority of factories. Insulation is needed above (cold roof) or below (warm roof).

Walls

Walls need to be insulated to stop heat flowing through laterally.

Footing Floors

Heat flow through footing floors may be stopped by insulating them before screeding.

Factory Doors & Windows

Thermal bridging at doors and windows can be avoided with double glazing and insulation.

Pipes and Ducts

Lagging of pipes and ducting in the factory that are hot or cold will reduce heat transfer.

Intermediate Floors

Intermediate factory floors also need attention to avoid heat strata in the building.

How to Choose the Right Insulation Partner

But not all insulation products are the same, nor are all the installation crews either. Some key points you should consider when choosing an insulation contractor for your factory are:

Ability to work on large-scale industrial projects.
Compliancy with today's building codes and fire protection norms.
Variety of product solutions that can be offered to fit your particular needs.
Comprehensive service: from surveying to installation
Post-installation follow-up services

Kanpack Insulations, www.kanpackinsultions.com, is a company which combines decades of experience in the field. We perform a complete survey of your factory in order to define your exact thermal problems and offer you the best available solution at minimal cost.

Final Thoughts

Thermal insulation is no ordinary construction technique; it's a wise investment in the future of your manufacturing plant. From lowering costs to being environmentally friendly and protecting your employees, there are plenty of advantages to be gained from thermal insulation.
Regardless of whether you are constructing a new building or upgrading an existing one, this is your chance to do something about it. Your lack of proper thermal insulation might already be costing you a lot of money every day.

Wise up about your hermal insulation needs. Contact the professionals at Kanpack Insulations today for a free consultation. Find out more at www.kanpackinsultions.com

Contact Now

Thermal Insulation for Factories: A Complete Guide.

What Is Thermal Insulation ?

Latest Blog Post